VehicleVerdict

2004 American Ironhorse Texas Chopper problems

Verdict · NHTSA data

Limited data — recalls on file

NHTSA has just 6 complaints on file for the 2004 American Ironhorse Texas Chopper — too few to judge reliability from owner reports alone — but 2 recall campaigns apply to this year, so any used example should have its VIN checked for completed recall work.

6

NHTSA complaints

2

Recalls

0

Investigations

0

Crash-involved

0

Fires reported

0

Injuries

0

Deaths

NCAP overall

How does 2004 compare to other Texas Chopper years?

Texas Chopper NHTSA complaints by model year, 2004 highlighted6 complaints2002: 4 complaints2003: 5 complaints2004: 6 complaints2005: 6 complaints2007: 1 complaints
Texas Chopper NHTSA complaints by model year, 2004 highlighted. Red bars are years to avoid.

See all Texas Chopper years to avoid →

What are the most common 2004 American Ironhorse Texas Chopper problems?

ComponentComplaintsShare
Electrical System233%
Brakes117%
Lighting117%
Other117%
Speed Control117%

Does the 2004 American Ironhorse Texas Chopper have recalls?

2 NHTSA recall campaigns on file. Recall repairs are free at franchised dealers.

04V395000Electrical SystemAugust 10, 2004 · 2,170 units

Defect

ON CERTAIN MOTORCYCLES, THE BATTERY (YTX24HL) COULD FAIL DURING OPERATION.

Consequence

THE BATTERY FAILURE CAUSES THE MOTORCYCLE ENGINE TO STOP SUDDENLY, WHICH COULD RESULT IN A CRASH.

Remedy

DEALERS WILL REPLACE THESE BATTERIES. THE RECALL BEGAN SEPTEMBER 1, 2004. OWNERS SHOULD CONTACT AMERICAN IRONHORSE AT 1-817-665-2074.

03V521000BrakesDecember 11, 2003 · 2,395 units

Defect

ON CERTAIN MOTORCYCLES EQUIPPED WITH OPTIONAL BRAKE ROTOR-CARRIERS,THE ROTOR-CARRIERS CAN CRACK WHILE IN SERVICE AND POSSIBLY BREAK.

Consequence

THIS CAN CAUSE A PARTIAL LOSS OF THE BRAKE SYSTEM OR THE POTENTIAL FOR ROTOR-CARRIER DETACHMENT, WHICH COULD RESULT IN A CRASH.

Remedy

DEALERS WILL REPLACE THE ROTOR-CARRIER ASSEMBLY. OWNER NOTIFICATION BEGAN JANUARY 26, 2004. OWNERS SHOULD CONTACT AMERICAN IRONHORSE AT 1-817-665-2045.

Consumer complaints filed with NHTSA

Representative excerpts, cleaned of personal information. These are consumer statements, not verified defects.

NEW MOTORCYCLE HAS 9 MONTH OLD BATTERY THAT FAILED, CAUSING VEHICLE TO STOP RUNNING WITHOUT WARNING, VEHICLE HAS NO WARNING LIGHT OR GUAGE TO INDICATE FAILED BATTERY FACTORY WILL NOT RESPOND TO COMPLAINT. VEHICLE WAS SOLD WITHOUT WARRANTY INFORMATION OR OWNERS MANUAL BEING AVAILABLE AT THE TIME. *AK

Complaint filed with NHTSA · Electrical System · April 4, 2004

REF: MY 2004 AMERICAN IRONHORSE TEXAS CHOPPER W/ 111 S&S ENGINE I AM WRITING YOU TO INFORM YOU OF A PRESISTENT PROBLEM THAT I AM EXPERIENCING WITH MY "HIGH DOLLAR" FACTORY PRODUCED MOTORCYCLE. THE BIKE IS CONSTANTLY STALLING AT LOW RPM'S AND AT PROLONGED RED LIGHT SIGNALS. THE BIKE WILL CUT OFF…

Complaint filed with NHTSA · Other · March 16, 2005

DT*: THE CONTACT OWNS A 2004 IRONHORSE TEXAS CHOPPER MOTORCYCLE AND DISCOVERED THE SPEEDOMETER STOPPED WORKING WITHOUT WARNING. THE MOTORCYCLE WAS SEEN BY THE DEALER AND THE SPEEDOMETER WAS REPLACED. AFTER THE MOTORCYCLE WAS WASHED, THE SPEEDOMETER STOPPED WORKING. THE DEALER AGAIN REPLACED THE…

Complaint filed with NHTSA · Speed Control · February 22, 2006

NHTSA RECALL 03V521000 CONCERNING BRAKE ROTORS. CONSUMER CONTACTED THE DEALER ON FEBRUARY 2,2004, AND THE DEALER ORDERED THE PARTS TO PERFORM RECALL REPAIRS. DEALER INFORMED THE CONSUMER THAT PARTS WOULD ARRIVE BY MARCH 15,2004. THE PARTS WERE STILL NOT AVAILABLE.*AK

Complaint filed with NHTSA · Brakes

I HAVE ATTEMPTED TO HAVE THE FOLLOWING CONDITION FIXED AT MY DEALERSHIP, BUT THE NEW SWITCH THEY PUT IN HAD THE SAME PROBLEM. BELOW IS A COPY OF THE CORRESPONDENCE I SENT TO THE MFG. I HAVE A CONCERN ABOUT THE HI BEAM LAMP SWITCH ON MY 04 TX CHOPPER. THE 2005 AIH'S DO NOT HAVE THIS PROBLEM AND I…

Complaint filed with NHTSA · Lighting · November 1, 2004

2004 American Ironhorse Texas Chopper — common questions

Is the 2004 American Ironhorse Texas Chopper reliable?

The record is thin — 6 NHTSA complaints — so owner-report data can't strongly confirm reliability either way, though 2 recalls should be verified as completed.

Does the 2004 American Ironhorse Texas Chopper have recalls?

Yes — NHTSA lists 2 recall campaigns affecting the 2004 American Ironhorse Texas Chopper. Recall repairs are free at franchised dealers; check the VIN at nhtsa.gov/recalls to confirm the work was done.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.