VehicleVerdict

1991 Ford Bronco problems

Verdict · NHTSA data

One of the years to avoid

With 37 complaints filed to NHTSA — about 4.6 times the median Bronco year — the 1991 model ranks #16 of 36 Bronco years for complaint volume. It lands on the years-to-avoid list. Reports tied to this model year include 6 deaths and 3 injuries, per the complaint records themselves.

Electrical System leads the complaint categories with 13 reports (35% of the total).

37

NHTSA complaints

2

Recalls

6

Investigations

1

Crash-involved

10

Fires reported

3

Injuries

6

Deaths

NCAP overall

How does 1991 compare to other Bronco years?

See all Bronco years to avoid →

What are the most common 1991 Ford Bronco problems?

ComponentComplaintsShare
Electrical System1335%
Fuel System411%
Speed Control411%
Tires & Wheels38%
Engine38%
Seats38%
Transmission25%
Steering25%
Brakes25%
Body & Structure13%

Does the 1991 Ford Bronco have recalls?

2 NHTSA recall campaigns on file. Recall repairs are free at franchised dealers.

01X001000Tires & WheelsMay 22, 2001 · 13,000,000 units

Defect

THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.

Consequence

SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.

Remedy

THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

96V071000Electrical SystemApril 25, 1996 · 7,900,000 units

Defect

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Consequence

THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy

DEALERS WILL REPLACE THE IGNITION SWITCH.

Consumer complaints filed with NHTSA

Representative excerpts, cleaned of personal information. These are consumer statements, not verified defects.

WHILE DRIVING SMOKE CAME FROM UNDER THE DASHBOARD AND BEFORE DRIVER COULD GET OUT OF VEHICLE, VEHICLE BURST INTO FLAMES. VEHICLE HAS BEEN TOTALLED. *AK

Complaint filed with NHTSA · Electrical System · August 21, 1997 · fire

WIFE DRIVING, WENT TO PASS, THROTTLE GOT STUCK IN OPEN POSITION, COULD NOT GET GAS PEDAL TO BACK UP, VEHICLE INCREASED IN SPEED, BRAKES FAILED TO STOP VEHICLE, FINALLY TURNED OFF IGNITION, VEHICLE KEPT RUNNING FOR AWHILE, VEHICLE WAS HOT. *AK

Complaint filed with NHTSA · Speed Control · November 27, 1996

FUEL TANK DEVELOPED LEAKS BETWEEN BOTTOM OF TANK AND SKID PAN. THE DESIGN AND PLACEMENT OF THE SKID PAN CONTIBUTED TO AN ACCUMULATION OF DIRT AND OTHER DEBRIS THAT CRAETED AN ENVIORONMENT THAT HASTENED THE FORMATION OF RUST, WHICH EVENTUALLY LED TO THE FORMATION OF HOLES IN THE TANK. IF NOT…

Complaint filed with NHTSA · Fuel System · May 11, 2000

WHILE DRIVING SMOKE WAS COMING FROM UNDER CARRAIGE OF VEHICLE THEN THE CAR CAUGHT ON FIRE.THE REASON IS STILL UNKNOWN. *AK

Complaint filed with NHTSA · Engine · November 11, 1996 · fire

1991 Ford Bronco — common questions

Is the 1991 Ford Bronco reliable?

NHTSA data argues against it: 37 complaints put the 1991 model at #16 of 36 Bronco years. It is one of the Bronco years to avoid.

What are the most common 1991 Bronco problems?

According to NHTSA complaint data, the leading problem areas are electrical system (13 complaints), fuel system (4 complaints), speed control (4 complaints).

Does the 1991 Ford Bronco have recalls?

Yes — NHTSA lists 2 recall campaigns affecting the 1991 Ford Bronco. Recall repairs are free at franchised dealers; check the VIN at nhtsa.gov/recalls to confirm the work was done.

Is the 1991 Ford Bronco under NHTSA investigation?

NHTSA opened 6 investigations into this model year; all are now closed.

Which Ford Bronco years should you avoid?

Based on complaint rates and open investigations, the Bronco years to avoid are 2022, 2021, 2023, 1995, 1989, 1994, 1996, 2024, 1990, 1988, 2025, 1987, 1992, 1993, 1986, 1991. The cleanest record among Bronco years belongs to 1980.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.