VehicleVerdict

2004 Ford Crown Victoria electrical system problems

The 2004 Ford Crown Victoria has 23 electrical system complaints filed with NHTSA — 13% of the year's total, and roughly flat versus the prior model year.

23

Electrical System complaints

13%

Share of year

0

Crash-involved

1

Related recalls

Electrical System complaints by year

Related recalls

05V206000Electrical SystemMay 9, 2005 · 132,800 units

Defect

ON CERTAIN POLICE INTERCEPTORS (CVPI) AND COMMERCIAL HEAVY DUTY (TAXI) VEHICLES, AT EXTREMELY HIGH OPERATING TEMPERATURES, THE SOUND INSULATING PANEL, LOCATED UNDER THE VEHICLE POSITIONED BETWEEN THE EXHAUST SYSTEM AND THE UNDERBODY, COULD SAG AND POSSIBLY CONTACT THE SURFACE OF THE CATALYTIC CONVERTER.

Consequence

IF THIS OCCURS, THE INSULATOR MIGHT EXPERIENCE CHARRING OF THE OUTER LAYER, BURNING ODOR, OR SMOKE WHICH MAY ULTIMATELY RESULT IN A FIRE.

Remedy

DEALERS WILL REMOVE THE EXISTING DASH INSULATOR AND INSTALL A REVISED DESIGN INSULATOR PAD FREE OF CHARGE. THE RECALL BEGAN ON JUNE 3, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

What owners report

DUE TO FAULTY MANUFACTURING BY FORD, I HAVE FAULTY HEADLIGHTS. ON MORE THAN 20 OCCASIONS I HAVE BEEN WITHOUT HEADLIGHTS. I HAVE TO WAIT UNTIL THE LIGHTS COME ON BEFORE I CAN PROCEED TO DRIVE THE VEHICLE, ENDANGERING MY LIFE DEPENDING ON MY LOCATION AT THE TIME! PLEASE ASK FORD TO CONSIDER FIXING…

Complaint filed with NHTSA · Electrical System · June 7, 2011 · fire

Common questions

How many electrical system complaints does the 2004 Ford Crown Victoria have?

NHTSA has 23 complaints about the 2004 Ford Crown Victoria electrical system — 13% of all complaints filed for that model year.

Are there recalls for the 2004 Ford Crown Victoria electrical system?

Yes — 1 NHTSA recall campaign for this model year is tied to the electrical system: 05V206000.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.