VehicleVerdict

2016 Ford Fusion fuel system problems

The 2016 Ford Fusion has 91 fuel system complaints filed with NHTSA — 4% of the year's total, and up sharply from the prior model year.

91

Fuel System complaints

4%

Share of year

2

Crash-involved

1

Related recalls

Fuel System complaints by year

Related recalls

15V618000Fuel SystemOctober 1, 2015 · 658 units

Defect

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Fusion vehicles manufactured September 3, 2015, to September 13, 2015, and 2016 Lincoln MKZ vehicles manufactured September 3, 2015, to September 12, 2015. The affected vehicles have a fuel tank that may have insufficent wall thickness. As a result, the fuel tanks may crack in the event of a crash and thus the vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 301, "Fuel System Integrity."

Consequence

A fuel tank that cracks may leak fuel, increasing the risk of a fire.

Remedy

Ford will notify owners, and dealers will replace the fuel tank, free of charge. The recall began on October 19, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15C11.

Common questions

How many fuel system complaints does the 2016 Ford Fusion have?

NHTSA has 91 complaints about the 2016 Ford Fusion fuel system — 4% of all complaints filed for that model year.

Are there recalls for the 2016 Ford Fusion fuel system?

Yes — 1 NHTSA recall campaign for this model year is tied to the fuel system: 15V618000.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.