VehicleVerdict

2020 Hyundai Sonata fuel system problems

The 2020 Hyundai Sonata has 57 fuel system complaints filed with NHTSA — 22% of the year's total, and up sharply from the prior model year.

57

Fuel System complaints

22%

Share of year

2

Crash-involved

1

Related recalls

Fuel System complaints by year

Related recalls

25V796000Fuel SystemNovember 17, 2025 · 85,043 units

Defect

Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.

Consequence

A melted fuel tank can leak, increasing the risk of a fire.

Remedy

Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Owner notification letters were mailed beginning March 13, 2026. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 286. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 19, 2025.

What owners report

It was smoking from the engine, I immediately stopped the vehicle. My safety was put at risk immediately while being in the vehicle when the air bags deployed hitting me in the face and causing my face to swell. The safety of others was put at risk due to others being right next to me and putting…

Complaint filed with NHTSA · Fuel System · February 12, 2026 · fire

Common questions

How many fuel system complaints does the 2020 Hyundai Sonata have?

NHTSA has 57 complaints about the 2020 Hyundai Sonata fuel system — 22% of all complaints filed for that model year.

Are there recalls for the 2020 Hyundai Sonata fuel system?

Yes — 1 NHTSA recall campaign for this model year is tied to the fuel system: 25V796000.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.