VehicleVerdict

2002 Toyota Tacoma problems

Verdict · NHTSA data

Worth extra scrutiny

The 2002 Toyota Tacoma sits mid-pack among Tacoma years: 443 NHTSA complaints against a model median of roughly 301, with 5 recalls and no defect investigations. Complainants reported 32 injuries in total across these filings.

The trouble concentrates in one system: body & structure issues account for 41% of all reports (183 of 443), far ahead of suspension at 89.

443

NHTSA complaints

5

Recalls

0

Investigations

41

Crash-involved

8

Fires reported

32

Injuries

0

Deaths

NCAP overall

How does 2002 compare to other Tacoma years?

See all Tacoma years to avoid →

What are the most common 2002 Toyota Tacoma problems?

ComponentComplaintsShare
Body & Structure18341%
Suspension8920%
Tires & Wheels337%
Other317%
Transmission225%
Airbags194%
Brakes184%
Steering92%
Speed Control82%
Engine72%
Electrical System72%
Fuel System61%
Visibility & Wipers41%
Seat Belts41%
Driver Assistance10%
Lighting10%
Latches & Locks10%

Does the 2002 Toyota Tacoma have recalls?

5 NHTSA recall campaigns on file. Recall repairs are free at franchised dealers.

12V542000Tires & WheelsNovember 23, 2012 · 150,000 units

Defect

Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. The spare tire in the subject vehicles is located underneath the rear of the vehicle and held by a spare tire carrier. A lift plate on the carrier is used to help raise, lower and retain the tire. During its manufacture, the lift plate may not have been sufficiently coated with anti-corrosion materials. If the plate is insufficiently coated and the vehicle is operated in cold climate regions where road salts are frequently used, road spray can reach the carrier assembly and corrode the lift plate.

Consequence

Corrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash.

Remedy

Toyota will notify owners, dealers will inspect the vehicle and replace the spare tire carrier lift plate as necessary, free of charge. The recall began in February 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

06E065000LightingJuly 17, 2006 · 3,593 units

Defect

CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence

LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

Remedy

AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.

06E026000LightingMarch 23, 2006 · 61,944 units

Defect

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy

PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

05V225000SuspensionMay 17, 2005 · 768,379 units

Defect

ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Consequence

THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Remedy

DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

03V189000Fuel SystemMay 19, 2003 · 123,360 units

Defect

ON CERTAIN PICKUP TRUCKS, DURING SIDE IMPACT NCAP TEST (I.E. LINCAP TEST), A FLANGE AT THE REAR END OF THE DOUBLE CAB BODY DEFORMED AND INTERFERED WITH THE FUEL INLET HOSE THAT CONNECTS THE FUEL FILLER PIPE AND FUEL TANK, RESULTING IN DAMAGE TO THE FUEL INLET HOSE.

Consequence

THIS DAMAGE COULD RESULT IN FUEL LEAKAGE, WHICH COULD RESULT IN A FIRE IF IN THE PRESENCE OF AN IGNITION SOURCE.

Remedy

DEALERS WILL INSTALL A FUEL HOSE PROTECTOR ON THE BODY FLANGE. OWNER NOTIFICATION BEGAN JUNE 3, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT TOYOTA AT 1-800-331-4331.

Consumer complaints filed with NHTSA

Representative excerpts, cleaned of personal information. These are consumer statements, not verified defects.

I WAS DRIVING ON A HIGHWAY AT ABOUT 55 MPH. THE RIGHT LOWER CONTROL BALL JOINT BROKE SO THE ENTIRE WHEEL BROKE OFF THE VEHICLE. THE VEHICLE TRIED TO RUN/JUMP OVER THE WHEEL AND CAUSED THE VEHICLE TO SLAMMED DOWN ON THE ASPHALT. THE TRUCK DRAGGED ON THE ASPHALT FOR ABOUT 100 TO 150 YDS UNTIL I…

Complaint filed with NHTSA · Body & Structure · November 1, 2016 · crash

NO KNOWN EVENTS LEADING TO THE FAILURE. PROGRESSIVE, SUCCESSIVE FAILURE OF BOLTS HOLDING LEFT FRONT WHEEL ASSEMBLY AND SUSPENSION ARM TO THE TRUCK. THIS CAUSED SEPARATION OF MENTIONED MEMBER FROM THE VEHICLE RESULTING IN TOTAL LOSS OF CONTROL AND OVERTURNING OF SAID VEHICLE. THE VEHICLE WAS A TOTAL…

Complaint filed with NHTSA · Suspension · October 22, 2004 · crash

I WAS DRIVING ON A HIGHWAY AT ABOUT 55 MPH. THE RIGHT LOWER CONTROL BALL JOINT BROKE SO THE ENTIRE WHEEL BROKE OFF THE VEHICLE. THE VEHICLE TRIED TO RUN/JUMP OVER THE WHEEL AND CAUSED THE VEHICLE TO SLAMMED DOWN ON THE ASPHALT. THE TRUCK DRAGGED ON THE ASPHALT FOR ABOUT 100 TO 150 YDS UNTIL I…

Complaint filed with NHTSA · Tires & Wheels · November 1, 2016 · crash

WHEN USING THE JACK HANDLE TO LOWER THE SPARE TIRE, IT GET LODGED IN THE SLOTS. THE HOOKED SHAPE RENDERS IT IMPOSIBLE TO REMOVE EASILY MAKING TIRE CHANGING VERY DANGEROUS. THE SIMPLE FIX IS TO PROVIDE A SECOND INCERT TO BE USED TO LOWER THE TIRE. THIS WOULD NOT HAVE A HOOKED END THUS AVOIDING…

Complaint filed with NHTSA · Other

TRANSMISSION-POWER TRAIN.WHILE DRIVING IN LOW SPEED SITUATIONS THE VEHICLE'S TRANSMISSION SHIFTS FROM 1ST TO 2ND.....BACK AND FORTH FROM 1ST TO 2ND AND 2ND TO 1ST. I TOOK THE VEHICLE TO THE DEALER AND THEY ADVISED THAT THEY COULDN'T FIND ANYTHING WRONG WITH IT. IT HAS 76K MILES ON IT. I WAS JUST…

Complaint filed with NHTSA · Transmission · October 15, 2004

2002 Toyota Tacoma — common questions

Is the 2002 Toyota Tacoma reliable?

It is close to typical for the Tacoma: 443 NHTSA complaints, 5 recalls, and no investigations on file.

What are the most common 2002 Tacoma problems?

According to NHTSA complaint data, the leading problem areas are body & structure (183 complaints), suspension (89 complaints), tires & wheels (33 complaints).

Does the 2002 Toyota Tacoma have recalls?

Yes — NHTSA lists 5 recall campaigns affecting the 2002 Toyota Tacoma. Recall repairs are free at franchised dealers; check the VIN at nhtsa.gov/recalls to confirm the work was done.

Which Toyota Tacoma years should you avoid?

Based on complaint rates and open investigations, the Tacoma years to avoid are 2006, 2005, 2007, 2009, 2008, 2004, 2001, 2003. The cleanest record among Tacoma years belongs to 2026.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.