VehicleVerdict

2004 Volvo S60 electrical system problems

The 2004 Volvo S60 has 22 electrical system complaints filed with NHTSA — 8% of the year's total, and down from the prior model year.

22

Electrical System complaints

8%

Share of year

0

Crash-involved

1

Related recalls

Electrical System complaints by year

S60 electrical system complaints by model year58 complaints2001: 31 complaints2002: 43 complaints2003: 58 complaints2004: 22 complaints2005: 8 complaints2006: 3 complaints2007: 10 complaints2008: 1 complaints2009: 1 complaints2012: 19 complaints2013: 8 complaints2014: 4 complaints2015: 9 complaints2016: 6 complaints2018: 1 complaints2019: 5 complaints2020: 2 complaints2021: 3 complaints2022: 4 complaints2024: 5 complaints
S60 electrical system complaints by model year. Red bars are years to avoid.

Related recalls

10V566000Electrical SystemNovember 8, 2010 · 416 units

Defect

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence

AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy

VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

What owners report

“VOLVO S60R SEAT ISSUE. TURNED SEAT HEATER ON, FELT VERY WARM SENSATION ON MY LEFT HIP/LEG AFTER A FEW MINUTES. TURNED SEAT HEATER OFF AND GOT OUT OF CAR TO CHECK WHAT WAS HAPPENING. SEAT HEATER BURNED THROUGH THE LEATHER AND ALSO MY JEANS. IS THERE A RECALL/FIX? SEEMS EXTREMELY DANGEROUS. *TR”

Complaint filed with NHTSA · Electrical System · January 11, 2010 · fire

Common questions

How many electrical system complaints does the 2004 Volvo S60 have?

NHTSA has 22 complaints about the 2004 Volvo S60 electrical system — 8% of all complaints filed for that model year.

Are there recalls for the 2004 Volvo S60 electrical system?

Yes — 1 NHTSA recall campaign for this model year is tied to the electrical system: 10V566000.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.