VehicleVerdict

2020 Volvo XC90 problems

Verdict · NHTSA data

Worth extra scrutiny

The 2020 Volvo XC90 is a recall-heavy year with an otherwise ordinary complaint record: 7 NHTSA recall campaigns apply, yet its 45 owner complaints run below the XC90 median. The recalls matter more than the complaint count here — verify every campaign was completed before buying.

No single system dominates the record — complaints spread across other (7), electrical system (7), and engine (5), which usually points to general build quality rather than one defect.

45

NHTSA complaints

7

Recalls

1

Investigations

2

Crash-involved

5

Fires reported

0

Injuries

0

Deaths

NCAP overall

How does 2020 compare to other XC90 years?

See all XC90 years to avoid →

What are the most common 2020 Volvo XC90 problems?

ComponentComplaintsShare
Other716%
Electrical System716%
Engine511%
Speed Control49%
Body & Structure49%
Brakes49%
Transmission37%
Fuel System37%
Latches & Locks24%
Driver Assistance24%
Steering12%
Suspension12%
Tires & Wheels12%
Airbags12%

Does the 2020 Volvo XC90 have recalls?

7 NHTSA recall campaigns on file. Recall repairs are free at franchised dealers.

25V179000Electrical SystemMarch 24, 2025 · 7,483 units

Defect

Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Consequence

A short circuit in a high-voltage battery increases the risk of a fire.

Remedy

Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

23V827000Seat BeltsDecember 7, 2023 · 2,911 units

Defect

Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

Consequence

An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

Remedy

Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.

23V001000SteeringJanuary 5, 2023 · 74 units

Defect

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Consequence

A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Remedy

Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

21V716000BrakesSeptember 15, 2021 · 9 units

Defect

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Consequence

Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

Remedy

Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

21V414000Electrical SystemJune 2, 2021 · 85,550 units

Defect

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.

Consequence

Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.

Remedy

Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.

21V273000Electrical SystemApril 21, 2021 · 162 units

Defect

Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.

Consequence

The rear passenger may become trapped by the front seat without the ability to cancel the seat's movement, increasing the risk of injury.

Remedy

Volvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10093.

20V144000Driver AssistanceMarch 12, 2020 · 121,605 units

Defect

Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.

Consequence

If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.

Remedy

Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.

Consumer complaints filed with NHTSA

Representative excerpts, cleaned of personal information. These are consumer statements, not verified defects.

I was driving when a turtle popped up on my dashboard I pulled over to Google what that meant and popped the hood cause I seen a little smoke within 3 sec the car busted in flames I ran back and grab my daughter out the back seat we were almost locked in due to the car melting the wire and flames…

Complaint filed with NHTSA · Other · April 3, 2026 · fire

The instrument panel just stopped working. Our safety and the safety of others was/is put at risk because you are unable to see how fast you are going in the car. It also doesn’t let us know how much gas we have left in the gas tank so if the car just stalled out on a highway, it could cause a…

Complaint filed with NHTSA · Electrical System · April 30, 2025

I was driving when a turtle popped up on my dashboard I pulled over to Google what that meant and popped the hood cause I seen a little smoke within 3 sec the car busted in flames I ran back and grab my daughter out the back seat we were almost locked in due to the car melting the wire and flames…

Complaint filed with NHTSA · Engine · April 3, 2026 · fire

The contact owns a 2020 Volvo XC90. The contact stated that while his wife was driving at an undisclosed speed, the vehicle experienced unintended acceleration while the brake pedal was depressed, causing the vehicle to crash into a parked vehicle. The contact's wife did not sustain any injuries,…

Complaint filed with NHTSA · Speed Control · May 10, 2022 · crash

ON FEBRUARY 5, 2020 I WAS INVOLVED IN A MINOR FENDER BENDER WHICH RESULTED WHEN I DROVE OFF ALIGHT AND THE CAR IN FRONT OF ME DID NOT TAKE OFF AND I HIT IT IN THE REAR AT A VERY LOW RATE OF SPEED. THE AUTO BRAKE DID NOT ENGAGE. I WAS NO MORE THAN ONE AND A HALF CAR LENGTHS BEHIND AND THE CAR WAS…

Complaint filed with NHTSA · Brakes · February 5, 2020 · crash

2020 Volvo XC90 — common questions

Is the 2020 Volvo XC90 reliable?

It is close to typical for the XC90: 45 NHTSA complaints, 7 recalls, and 1 investigation on file.

What are the most common 2020 XC90 problems?

According to NHTSA complaint data, the leading problem areas are other (7 complaints), electrical system (7 complaints), engine (5 complaints).

Does the 2020 Volvo XC90 have recalls?

Yes — NHTSA lists 7 recall campaigns affecting the 2020 Volvo XC90. Recall repairs are free at franchised dealers; check the VIN at nhtsa.gov/recalls to confirm the work was done.

Is the 2020 Volvo XC90 under NHTSA investigation?

NHTSA opened one investigation into this model year; all are now closed.

Which Volvo XC90 years should you avoid?

Based on complaint rates and open investigations, the XC90 years to avoid are 2004, 2016, 2005, 2003, 2017. The cleanest record among XC90 years belongs to 2015.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.