VehicleVerdict

2004 Workhorse W22 brakes problems

The 2004 Workhorse W22 has 87 brakes complaints filed with NHTSA — 81% of the year's total, and down from the prior model year.

87

Brakes complaints

81%

Share of year

0

Crash-involved

1

Related recalls

Brakes complaints by year

W22 brakes complaints by model year118 complaints2000: 1 complaints2001: 13 complaints2002: 64 complaints2003: 118 complaints2004: 87 complaints2005: 20 complaints2006: 8 complaints2007: 4 complaints2008: 3 complaints
W22 brakes complaints by model year. Red bars are years to avoid.

Related recalls

09V110000BrakesApril 3, 2009 · 48,876 units

Defect

NAVISTAR IS RECALLING CERTAIN MODEL YEAR MY 2001-2008 WORKHORSE W20, W21 AND W22 CHASSIS AND CERTAIN MODEL YEAR 2009 THROUGH 2011 MONACO RV ADMIRAL, ARISTA, MONARCH, AND RIPTIDE RECREATIONAL VEHICLES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED WITH OCCASIONAL OR SEASONAL VEHICLE OPERATION MAY EXPERIENCE CALIPERS STICKING IN THE APPLIED POSITION. THIS CAN RESULT IN ABNORMAL HEAT GENERATION AT THE WHEEL END CAUSING BRAKE DRAG. THE DRIVER WOULD NORMALLY HAVE WARNING OF THE BRAKE DRAG IF UNDETECTED BY THE DRIVER.

Consequence

THE TEMPERATURE INCREASE AT THE WHEEL END CAN EVENTUALLY LEAD TO SOFT PEDAL CONDITIONS DUE TO BRAKE FLUID BOIL, AND POSSIBLE EXTENDED STOPPING DISTANCE INCREASING THE RISK OF A CRASH.

Remedy

WORKHORSE DEALERS WILL REPLACE ALL FOUR BOSCH BRAKE CALIPER ASSEMBLIES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2010. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731.

What owners report

TL*THE CONTACT OWNS A 2004 GULF STREAM SUN VOYAGER RV. THE VEHICLE HAS A WORKHORSE W22 CHASSIS. IN JULY OF 2008, THE FRONT DRIVER'S SIDE CALIPER CAUGHT FIRE. THE CALIPER WAS REPLACED. ON MAY 22, 2009, THE CONTACT FELT THE VEHICLE PULLING TO ONE SIDE WHILE DRIVING 65 MPH. SHE PULLED THE VEHICLE OVER…

Complaint filed with NHTSA · Brakes · July 1, 2008 · fire

Common questions

How many brakes complaints does the 2004 Workhorse W22 have?

NHTSA has 87 complaints about the 2004 Workhorse W22 brakes — 81% of all complaints filed for that model year.

Are there recalls for the 2004 Workhorse W22 brakes?

Yes — 1 NHTSA recall campaign for this model year is tied to the brakes: 09V110000.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.