2023 Autocar Xpeditor problems

Defect

Autocar, LLC (Autocar) is recalling certain 2023-2026 ACX (Xpeditor) vehicles. Contact with the drive line yoke may damage the Electronic Stability Control (ESC) unit.

Consequence

A damaged ESC unit may malfunction, disabling the electronic stability control and increasing the risk of a crash.

Remedy

Autocar will relocate the ESC unit, free of charge. Interim owner notification letters explaining the safety risk were be mailed March 27, 2026. Another notice will be sent once the remedy is available, anticipated May 2026. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2601.

Defect

Autocar, LLC (Autocar) is recalling certain 2023-2026 ACX (Xpeditor) and DC (Legend) vehicles. The steering wheel nut may be improperly secured, allowing the steering wheel to separate from the steering column.

Consequence

A steering wheel separation may result in a loss of steering control, increasing the risk of a crash.

Remedy

Autocar will inspect and secure the steering wheel nut as necessary, free of charge. Owner notification letters were mailed November 28, 2025. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACX-2504 and DC-2506.

Defect

Autocar, LLC (Autocar) is recalling certain 2023-2024 ACX (Xpeditor). The retaining ring could be missing from the cab tilt hinge pin, leaving the pin unsecured.

Consequence

An unsecured pin can separate from the vehicle and become a road hazard, increasing the risk of a crash.

Remedy

Dealers will inspect the cab tilt pin and replace the retaining ring as necessary, free of charge. Owner notification letters were mailed September 2, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2403.

Defect

Autocar, LLC (Autocar) is recalling certain 2023-2024 ACX (Xpeditor) and DC (Legend) vehicles. The axle lock nut may be improperly secured, allowing the wheel end to separate.

Consequence

The wheel end separating from the vehicle increases the risk of a crash.

Remedy

Dealers will inspect and secure or replace the lock nut, free of charge. Owner notification letters were mailed July 26, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACX-2402 and DC-2405.

Defect

Autocar, LLC (Autocar) is recalling certain 2023 ACX (Xpeditor) and ACTT (Xspotter) vehicles. The steering gear assemblies may have been assembled incorrectly with fewer recirculating balls than are required, which may result in a loss of steering control.

Consequence

A loss of steering control increases the risk of a crash.

Remedy

Dealers will inspect and replace the steering gears as necessary, free of charge. Owner notification letters were mailed April 4, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACX-2401 and ACTT-2401.

Defect

Autocar, LLC (Autocar) is recalling certain 2023 ACX (Xpeditor) and DC (Legend) vehicles. The wheel lug nuts may not be tightened properly.

Consequence

Improperly tightened lug nuts can allow the wheel to detach, increasing the risk of a crash.

Remedy

Dealers will inspect and tighten the lug nuts, as necessary, free of charge. Owner notification letters were mailed December 21, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACX-2312 and DC-2307.

Defect

Autocar, LLC (Autocar) is recalling certain 2016-2023 ACX (Xpeditor) and 2021-2023 DC (Legend) vehicles. The park brake warning light may incorrectly illuminate during an air loss event. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Control and Displays."

Consequence

A park brake warning light that illuminates incorrectly increases the risk of a crash.

Remedy

Dealers will replace the pressure switch, free of charge. Owner notification letters were mailed January 2, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACX-2311 and DC-2306. This recall is an expansion of recall number 23V-400.

Defect

Autocar, LLC (Autocar) is recalling certain 2022-2023 ACX (Xpeditor) and 2023 DC (Legend) vehicles. The steering column shaft pinch bolt may not have been properly secured.

Consequence

An improperly secured steering column shaft pinch bolt can cause a sudden loss of steering, increasing the risk of a crash.

Remedy

Dealers will replace the steering column shaft pinch bolts, free of charge. Owner notification letters were mailed November 27, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2310.

Defect

Autocar, LLC (Autocar) is recalling certain 2023 ACX (Xpeditor) and DC (Legend) vehicles. The powertrain driveline center support bearing hardware may not have been properly secured.

Consequence

An improperly secured powertrain driveline can detach from the vehicle and cause a loss of drive power, increasing the risk of a crash.

Remedy

Dealers will inspect and secure or replace the powertrain driveline support bearing hardware, as necessary, free of charge. Owner notification letters were mailed October 6, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2309 DC-2305.

Defect

Autocar, LLC. (Autocar) is recalling certain 2023 ACX (Xpeditor) vehicles, equipped with Cummins L9 diesel engines. The remote Stage 2 fuel filter hoses may have been damaged during production, allowing the hoses to leak or disconnect.

Consequence

A disconnected hose will result in an engine stall increasing the risk of a crash. Also, a fuel leak in the presence of an ignition source increases the risk of a fire.

Remedy

Cummins dealers will replace both hoses, free of charge. Owner notification letters were mailed September 28, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2308. This recall is an expansion of recall number 23E-055.

Defect

Autocar, LLC (Autocar) is recalling certain 2016-2023 ACX (Xpeditor) and 2020-2023 DC (Legend) vehicles. The park brake warning light may incorrectly illuminate during an air loss event. As such, these trucks fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Control and Displays."

Consequence

A park brake warning light that illuminates incorrectly increases the risk of a crash.

Remedy

Dealers will replace the pressure switch, free of charge. Owner notification letters were mailed July 31, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall is ACX-2307 and DC-2303.

Defect

Autocar, LLC (Autocar) is recalling certain 2021-2023 Autocar Xpeditor (ACX) trucks. The right-side stand-up door latch may be assembled incorrectly.

Consequence

An incorrectly assembled door latch may allow the door to open unexpectedly during operation, increasing the risk of a crash.

Remedy

Dealers will inspect and reassemble the door latch, as necessary, free of charge. Owner notification letters were mailed July 20, 2023. Owners may contact Autocar's customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2306.

Defect

Autocar, LLC (Autocar) is recalling certain 2022-2023 ACX (Xpeditor) and 2020-2023 DC (Legend) vehicles. The powertrain driveline center support bearing hardware may not have been properly secured.

Consequence

An improperly secured powertrain driveline can detach from the vehicle and cause a loss of drive power, increasing the risk of a crash.

Remedy

Dealers will inspect, and if necessary, secure or replace the powertrain driveline support bearing hardware, free of charge. Owner notification letters were mailed May 18, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2305 DC-2301.

Defect

Autocar, LLC (Autocar) is recalling certain 2021-2023 Xpeditor vehicles that run on natural gas. A software error in the instrument cluster may cause an inaccurate fuel gauge reading.

Consequence

An inaccurate fuel gauge may result in the vehicle unexpectedly running out of fuel and stalling, increasing the risk of a crash.

Remedy

Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed March 22, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2301.

Defect

Autocar, LLC (Autocar) is recalling certain 2020-2023 Xpeditor vehicles. The external sun visor may obstruct the roof mounted clearance lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Consequence

An obstructed view of the clearance lights may increase the risk of a crash.

Remedy

Dealers will remount roof mounted clearance lights above the sun visor. Owner notification letters were mailed December 20, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2302.

Defect

Autocar, LLC (Autocar) is recalling certain 2021-2023 Autocar Xpeditor vehicles. The steering column shaft pinch bolt may be improperly secured.

Consequence

An improperly secured steering column shaft pinch bolt can bind, causing a sudden loss of steering and increasing the risk of a crash.

Remedy

Dealers will replace the steering column shaft pinch bolt, free of charge. Owner notification letters were mailed on December 19, 2022. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2206.

Defect

Autocar, LLC. (Autocar) is recalling certain 2022-2023 Legend, Xpeditor, and Xspotter trucks equipped with Sheppard Steering Gears. The steering gears may have been assembled incorrectly,which can cause the gear to fracture.

Consequence

A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.

Remedy

Dealers with inspect and replace the steering gear, at no charge. Owner notification letters were mailed on August 29, 2022. Owners can contact Autocar's customer service at 765-489-5499. Autocar's number for this recall is ACX-2204 DC-2202.