VehicleVerdict

1996 Chevrolet Cavalier electrical system problems

The 1996 Chevrolet Cavalier has 116 electrical system complaints filed with NHTSA — 16% of the year's total, and up sharply from the prior model year.

116

Electrical System complaints

16%

Share of year

2

Crash-involved

1

Related recalls

Electrical System complaints by year

Related recalls

02V070000Electrical SystemMarch 6, 2002 · 1,589,948 units

Defect

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence

IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.

Remedy

DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.

What owners report

VEHICLE WAS SITTING ALL DAY UNTIL THE EVENING WHEN CONSUEMR WENT OUT AND INSIDE OF THE VEHICLE WAS FILLED WITH SMOKE. CONSUMER FOUND OUT THAT WIRIING HARNESS UNDER DASH CAUGHT ON FIRE. MANUFACTURER WAS NOT CONCERNED WITH INCIDENT, BUT INTERESTED TO KNOW WHAT CONSUMER WAS SEEKING.*AK

Complaint filed with NHTSA · Electrical System · July 5, 2001 · fire

Common questions

How many electrical system complaints does the 1996 Chevrolet Cavalier have?

NHTSA has 116 complaints about the 1996 Chevrolet Cavalier electrical system — 16% of all complaints filed for that model year.

Are there recalls for the 1996 Chevrolet Cavalier electrical system?

Yes — 1 NHTSA recall campaign for this model year is tied to the electrical system: 02V070000.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.