VehicleVerdict

2007 Chevrolet Cobalt fuel system problems

The 2007 Chevrolet Cobalt has 444 fuel system complaints filed with NHTSA — 22% of the year's total, and roughly flat versus the prior model year.

444

Fuel System complaints

22%

Share of year

2

Crash-involved

2

Related recalls

Fuel System complaints by year

Cobalt fuel system complaints by model year487 complaints2000: 1 complaints2005: 57 complaints2006: 487 complaints2007: 444 complaints2008: 247 complaints2009: 262 complaints2010: 123 complaints2016: 1 complaints
Cobalt fuel system complaints by model year. Red bars are years to avoid.

Related recalls

12V459000Fuel SystemSeptember 19, 2012 · 49,768 units

Defect

General Motors (GM) is recalling certain model year 2007 Chevrolet Equinox and Pontiac Torrent vehicles originally sold or currently registered in Arizona, California, Nevada, and Texas; model year 2007 Chevrolet Cobalt, Pontiac G5, and Saturn ION vehicles originally sold, or currently registered in, Arizona, California, Florida, Nevada, or Texas; model year 2008 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arizona; and model year 2009 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arkansas, Arizona, California, Nevada, Oklahoma, or Texas. Some of these vehicles have a condition in which the plastic supply or return port on the fuel pump module may crack, which could cause a fuel leak.

Consequence

Fuel leakage in the presence of an ignition source may result in a fire.

Remedy

GM will notify owners, and dealers will replace the fuel pump module, free of charge. Notification to owners began on on November 21, 2012. Owners were instructed to not bring their vehicles in for repair until January 2013. Owners may contact General Motors at 1-800-521-7300.

09V419000Fuel SystemOctober 29, 2009 · 69,139 units

Defect

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence

FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy

DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

What owners report

WHILE DRIVING 07 CHEVROLET COBALT ON HIGHWAY IN NEVADA WHEN SMOKE EMITTED FILLING THE VEHICLE, ROLLED DOWN WINDOWS TO SEE AND PULLED OVER 2 LANES TO GET OFF THE HIGHWAY AND JUST GOT OUT OF THE VEHICLE AS IT WAS ENGULFED IN FLAMES. TIRES POPPED THEN VEHICLE EXPLODED. *TR

Complaint filed with NHTSA · Fuel System · July 15, 2010 · fire

Common questions

How many fuel system complaints does the 2007 Chevrolet Cobalt have?

NHTSA has 444 complaints about the 2007 Chevrolet Cobalt fuel system — 22% of all complaints filed for that model year.

Are there recalls for the 2007 Chevrolet Cobalt fuel system?

Yes — 2 NHTSA recall campaigns for this model year are tied to the fuel system: 09V419000, 12V459000.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.