The 2000 Chevrolet Malibu has 82 fuel system complaints filed with NHTSA — 6% of the year's total, and up sharply from the prior model year.
82
Fuel System complaints
6%
Share of year
0
Crash-involved
2
Related recalls
Defect
CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.
Consequence
FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.
Remedy
DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.
Defect
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 301, "FUEL SYSTEM INTEGRITY." THE FUEL FILL FITTING IS NOT PROPERLY SECURED TO THE FUEL TANK. IN THAT CONDITION, FUEL LEAKAGE WOULD EXCEED THE PERMISSIBLE AMOUNT IN AN FMVSS TEST. FUEL LEAKS MAY OCCUR, PARTICULARLY AFTER REFUELING OR WHEN THE TANK IS MORE THAN HALF FULL.
Consequence
IF AN IGNITION SOURCE WERE PRESENT, A FIRE COULD OCCUR.
Remedy
DEALERS WILL INSPECT THE FUEL TANK AND REPLACE IT IF NECESSARY.
“WHILE WE WERE DRIVING OUR 2000 CHEVROLET MALIBU HAD A SUDDEN FAILURE OF SOME COMPONENT IN THE GASOLINE STORAGE OR DELIVERY SYSTEM. WE SMELLED GAS AND SAW IT BEING SPILLED ON THE ROAD BEHIND US. WE PULLED OVER, CUT OFF AND EXITED THE CAR. WITHIN 30 SECONDS OF EXITING THE CAR, IT BURST INTO FLAMES…”
NHTSA has 82 complaints about the 2000 Chevrolet Malibu fuel system — 6% of all complaints filed for that model year.
Yes — 2 NHTSA recall campaigns for this model year are tied to the fuel system: 07E021000, 99V302000.
Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.
Compiled by Sharon Ben-Moshe, Founder.