VehicleVerdict

2002 Ford E-450 problems

Verdict · NHTSA data

Limited data — recalls on file

NHTSA has just 16 complaints on file for the 2002 Ford E-450 — too few to judge reliability from owner reports alone — but 3 recall campaigns apply to this year, so any used example should have its VIN checked for completed recall work.

16

NHTSA complaints

3

Recalls

2

Investigations

0

Crash-involved

1

Fires reported

0

Injuries

0

Deaths

—

NCAP overall

How does 2002 compare to other E-450 years?

E-450 NHTSA complaints by model year, 2002 highlighted83 complaints1992: 0 complaints1993: 5 complaints1994: 0 complaints1995: 0 complaints1996: 1 complaints1997: 18 complaints1998: 6 complaints1999: 83 complaints2000: 45 complaints2001: 20 complaints2002: 16 complaints2003: 22 complaints2004: 45 complaints2005: 41 complaints2006: 26 complaints2007: 15 complaints2008: 10 complaints2009: 2 complaints2010: 6 complaints2011: 10 complaints2012: 6 complaints2013: 16 complaints2014: 5 complaints2015: 8 complaints2016: 22 complaints2017: 16 complaints2018: 5 complaints2019: 4 complaints2021: 51 complaints2022: 22 complaints2023: 3 complaints2024: 3 complaints2025: 5 complaints2026: 6 complaints2027: 0 complaints
E-450 NHTSA complaints by model year, 2002 highlighted. Red bars are years to avoid.

See all E-450 years to avoid →

What are the most common 2002 Ford E-450 problems?

ComponentComplaintsShare
Tires & Wheels531%
Electrical System319%
Engine319%
Body & Structure16%
Brakes16%
Transmission16%
Fuel System16%
Lighting16%

Does the 2002 Ford E-450 have recalls?

3 NHTSA recall campaigns on file. Recall repairs are free at franchised dealers.

09V399000Speed ControlOctober 13, 2009 · 4,500,000 units

Defect

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence

A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy

FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

06V286000Speed ControlAugust 1, 2006 · 1,200,000 units

Defect

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Consequence

OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.

Remedy

DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

06E056000Fuel SystemJune 13, 2006 · 58,640 units

Defect

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Consequence

FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy

UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

Consumer complaints filed with NHTSA

Representative excerpts, cleaned of personal information. These are consumer statements, not verified defects.

“COOPER SRM II LT 225/75/R 16 TREAD SEPARATION OF REAR TIRE ON RV APPROXIMATELY 20 MILES OF HOME WHILE DRIVING ON INTERSTATE. TWO MONTHS EARLIER HAD SIMILAR EXPERIENCE WITH ANOTHER REAR TIRE. TIRES WERE PURCHASED AS A SET OF SIX ON 04/08 WITH LESS THAN 10,000 MILES WHEN FAILURES OCCURRED. TIRES ARE…”

Complaint filed with NHTSA · Tires & Wheels · June 19, 2010

“IN EARLY JULY MY VEHICLE SUFFERED AN ELECTRICAL FIRE IN THE ENGINE COMPARTMENT. THIS IS A VEHICLE COVERED UNDER THE EXISTING FORD RECALL FOR THE SPEED CONTROL WIRING. THE DEALER , WHO HAD REPAIRED THE VEHICLE JUST 45 DAYS EARLIER, STATED THAT THIS FIRE WAS NOT ASSOCIATED WITH THE RECALL. THE DEALER…”

Complaint filed with NHTSA · Electrical System · July 1, 2008 · fire

“The contact owns a 2002 Ford E-450. The contact stated that while driving 60 MPH, a loud bang came from the vehicle and the vehicle was steered over to the side of the road. Additionally, the contact stated that there was a burning odor coming from the engine compartment. The vehicle was not…”

Complaint filed with NHTSA · Engine · August 15, 2023

“WE WERE TRAVELING NORTH TO SOUTH JUST OUTSIDE OF LASVEGAS WHEN A SPARK PLUG BLEW OUT OF THE CYLINDER, WITH THE INJECTOR STILL PUMPING FUEL. IN OUR 31' MOTORHOME WITH A E450 ENGINE. DID WE NOT REALIZE THE SERIOUSNESS OF THE SITUATION THE ENGINE COULD HAVE CAUGHT FIRE AND CAUSED EXTENSIVE DAMAGE AND…”

Complaint filed with NHTSA · Fuel System · February 20, 2014

“I RECENTLY PURCHASED A MOTORHOME WITH THE FORD E-450, WHILE DRIVING OUT OF MY PARK I LOST MY TURN SIGNALS AND BRAKE LIGHTS. *TR”

Complaint filed with NHTSA · Lighting · March 28, 2015

2002 Ford E-450 — common questions

Is the 2002 Ford E-450 reliable?

The record is thin — 16 NHTSA complaints — so owner-report data can't strongly confirm reliability either way, though 3 recalls should be verified as completed.

What are the most common 2002 E-450 problems?

According to NHTSA complaint data, the leading problem areas are tires & wheels (5 complaints), engine (3 complaints), electrical system (3 complaints).

Does the 2002 Ford E-450 have recalls?

Yes — NHTSA lists 3 recall campaigns affecting the 2002 Ford E-450. Recall repairs are free at franchised dealers; check the VIN at nhtsa.gov/recalls to confirm the work was done.

Is the 2002 Ford E-450 under NHTSA investigation?

NHTSA opened 2 investigations into this model year; all are now closed.

Which Ford E-450 years should you avoid?

Based on complaint rates and open investigations, the E-450 years to avoid are 1999, 2021, 2000, 2004, 2005. The cleanest record among E-450 years belongs to 2027.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.