VehicleVerdict

2005 Ford E-550 problems

Verdict · NHTSA data

Limited data — recalls on file

NHTSA has just 4 complaints on file for the 2005 Ford E-550 — too few to judge reliability from owner reports alone — but one recall campaign applies to this year, so any used example should have its VIN checked for completed recall work.

4

NHTSA complaints

1

Recalls

0

Investigations

0

Crash-involved

0

Fires reported

0

Injuries

0

Deaths

—

NCAP overall

How does 2005 compare to other E-550 years?

E-550 NHTSA complaints by model year, 2005 highlighted81 complaints1992: 0 complaints1993: 0 complaints1994: 0 complaints1995: 0 complaints1996: 0 complaints1997: 0 complaints1998: 0 complaints1999: 0 complaints2000: 0 complaints2001: 0 complaints2002: 1 complaints2003: 81 complaints2004: 1 complaints2005: 4 complaints2006: 4 complaints
E-550 NHTSA complaints by model year, 2005 highlighted. Red bars are years to avoid.

See all E-550 years to avoid →

What are the most common 2005 Ford E-550 problems?

ComponentComplaintsShare
Fuel System250%
Electrical System125%
Engine125%

Does the 2005 Ford E-550 have recalls?

1 NHTSA recall campaign on file. Recall repairs are free at franchised dealers.

06E056000Fuel SystemJune 13, 2006 · 58,640 units

Defect

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Consequence

FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy

UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

Consumer complaints filed with NHTSA

Representative excerpts, cleaned of personal information. These are consumer statements, not verified defects.

“TL* THE CONTACT OWNS A 2005 FORD E-550. WHILE THE VEHICLE WAS AT THE DEALER FOR ROUTINE MAINTENANCE, THE FUEL TANK WAS DISCOVERED TO BE CORRODED CAUSING THE FUEL PUMP TO FAIL. THE DEALER ADVISED THAT THE FUEL TANK AND THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE…”

Complaint filed with NHTSA · Fuel System · May 1, 2015

“I PURCHASED MY 2005 FORD ESCAPE JANUARY 15, 2005. IN APRIL THAT SAME YEAR WAS THE FIRST TIME I ATTEMPTED TO START MY BRAND NEW TRUCK AND IT WOULD NOT START. THE VEHICLE WILL CRANK BUT THE ENGINE WILL NOT TURN OVER. THIS HAPPENS ABOUT EVERY 3-4 MONTHS. I HAVE TAKEN IT TO MY LOCAL DEALER REGARDING…”

Complaint filed with NHTSA · Electrical System · November 20, 2006

“DT*: THE CONTACT STATED THE ENGINE CONTINUED TO STALL. THE DEALER REPLACED 4 FUEL INJECTORS, 2 OIL LINES, AND 2 OIL PUMPS. THE SERVICE DEALER WAS UNSURE HOW TO RECTIFY THE ISSUE. THE VEHICLE STALLED WHILE IN GEAR, WHETHER ACCELERATING OR NOT.”

Complaint filed with NHTSA · Engine · January 1, 2006

2005 Ford E-550 — common questions

Is the 2005 Ford E-550 reliable?

The record is thin — 4 NHTSA complaints — so owner-report data can't strongly confirm reliability either way, though 1 recall should be verified as completed.

Does the 2005 Ford E-550 have recalls?

Yes — NHTSA lists 1 recall campaign affecting the 2005 Ford E-550. Recall repairs are free at franchised dealers; check the VIN at nhtsa.gov/recalls to confirm the work was done.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.