VehicleVerdict

1991 Ford Taurus problems

Verdict · NHTSA data

One of the years to avoid

The 1991 Ford Taurus carries two red flags at once: 946 consumer complaints filed with NHTSA — 2.3× the Taurus norm — and an open NHTSA defect investigation (subject: DEFECTIVE AIR BAG CRASH SENSOR). It is one of the Taurus years to avoid. Complainants reported 28 injuries in total across these filings.

Transmission leads the complaint categories with 280 reports (30% of the total).

946

NHTSA complaints

5

Recalls

14

Investigations · 1 open

50

Crash-involved

23

Fires reported

28

Injuries

0

Deaths

NCAP overall

How does 1991 compare to other Taurus years?

See all Taurus years to avoid →

What are the most common 1991 Ford Taurus problems?

ComponentComplaintsShare
Transmission28030%
Engine14716%
Brakes869%
Steering839%
Body & Structure627%
Airbags576%
Electrical System556%
Suspension283%
Tires & Wheels273%
Speed Control273%
Visibility & Wipers232%
Climate Control (A/C & Heat)202%
Fuel System111%
Seat Belts101%
Other91%
Lighting91%
Latches & Locks71%
Seats40%
Child Seat10%

Does the 1991 Ford Taurus have recalls?

5 NHTSA recall campaigns on file. Recall repairs are free at franchised dealers.

98V323000Body & StructureDecember 16, 1998 · 2,697,000 units

Defect

VEHICLE DESCRIPTION: PASSENGER VEHICLES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN CONNECTICUT, DELAWARE, DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, KANSAS, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEBRASKA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, VIRGINIA, WEST VIRGNIA, AND WISCONSIN. THE REAR LOWER SUBFRAME MOUNT PLATE NUT CAN EXPERIENCE STRESS CORROSION CRACKING IF SUBJECTED TO LONG TERM EXPOSURE TO ROAD SALTS. THIS CAN RESULT IN FRACTURE AND LOSS OF THE STRUCTURAL INTEGRITY OF THE SUBFRAME MOUNT ATTACHMENT. DETACHMENT OF THE BODY MOUNTS AT THE REAR CORNERS OF THE SUBFRAME, WHICH SUPPORTS THE ENGINE AND TRANSMISSION, ALLOWS THE REAR CORNERS OF THE SUBFRAME TO DROP.

Consequence

IF BOTH REAR CORNERS DROP, STEERING WOULD BECOME SUDDENLY VERY DIFFICULT, AFFECTING VEHICLE CONTROL AND INCREASING THE RISK OF A CRASH.

Remedy

DEALERS WILL INSTALL SUBFRAME REAR MOUNT BOLTS, REINFORCEMENT PLATES, AND PLATE NUTS.

97V025000Speed ControlFebruary 26, 1997 · 212,700 units

Defect

VEHICLE DESCRIPTION: VEHICLES EQUIPPED WITH 3.8L ENGINES AND ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALASKA, COLORADO, IOWA, IDAHO, ILLINOIS, INDIANA, KANSAS, MASSACHUSETTS, MAINE, MICHIGAN, MINNESOTA, MISSOURI, MONTANA, NORTH DAKOTA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, OHIO, PENNSYLVANIA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. WATER CAN ACCUMULATE WITHIN THE SPEED CONTROL CABLE CONDUIT. IF ENOUGH WATER ACCUMULATES, IT COULD FREEZE WITHIN A LOW AREA OF THE CABLE ROUTING WHEN EXPOSED TO A LONG TERM COLD SOAK AT TEMPERATURES AT LEAST SEVERAL DEGREES BELOW FREEZING.

Consequence

DRIVER CONTROL OF VEHICLE SPEED USING THE SPEED CONTROL SYSTEM OR THE ACCELERATOR CONTROL SYSTEM WOULD BE DIMINISHED INCREASING THE RISK OF A VEHICLE CRASH.

Remedy

DEALERS WILL ADD A BOOT TO THE SPEED CONTROL CABLE.

94E036000SuspensionNovember 25, 1994 · 98,000 units

Defect

THE ARC WELDS ON THE SWAY BAR BRACKET, WHERE IT ATTACHES TO THE STRUT RESERVE TUBE, DID NOT FUSE PROPERLY.

Consequence

OVER TIME, A PORTION OF THE BRACKET CAN TEAR AWAY FROM THE STRUT, FALLING INTO AND PUNCTURING THE TIRE OR CAUSING DAMAGE TO THE WHEEL, WHICH COULD RESULT IN AN ACCIDENT.

Remedy

MONROE DEALERS WILL REPLACE THE STRUT FREE OF CHARGE.

92V065000Tires & WheelsMay 11, 1992 · 654,000 units

Defect

CHILDREN CAN ACCIDENTALLY LOCK THEMSELVES IN THE FOOTWELL AREA OF THE REAR-FACING THIRD SEAT, OR IN THE STORAGE COMPARTMENT IN STATION WAGONS NOT EQUIPPED WITH AN OPTIONAL THIRD SEAT. ONCE THE COMPARTMENT IS CLOSED IT CANNOT BE OPENED FROM THE INSIDE.

Consequence

THERE IS A DANGER OF AIR DEPRIVATION, HYPERTHERMIA,AND/OR PANIC RESPONSE TO A CHILD WHO HAS LOCKED HIMSELF OR HERSELF INTO THECOMPARTMENT, WITH THE POSSIBILITY OF ASPHYXIATION.

Remedy

REPLACE THE SELF-LATCHING ASSEMBLY CURRENTLY USED IN THE REAR STORAGE COMPARTMENT WITH A LATCH ASSEMBLY THAT CAN ONLY BE CLOSED WITH A KEY.

91V134000BrakesAugust 6, 1991 · 325,000 units

Defect

FRONT DISC BRAKE ROTORS OF THE SUBJECT VEHICLES MAY EXPERIENCE SEVERE CORROSION IF OPERATED IN AREAS WHERE CALCIUM CHLORIDE AND SODIUM CHLORIDE ARE USED EXTENSIVELY.

Consequence

SEVERELY CORRODED ROTORS MAY FRACTURE OR SEPARATE NEARTHE INNER EDGES OF THE BRAKE DISCS RESULTING IN REDUCED BRAKING EFFECTIVENESS,HIGHER THAN NORMAL PEDAL EFFORTS, LOUD GRINDING NOISES, AND MODERATE PULLS WHENTHE BRAKES ARE APPLIED. REDUCED BRAKING EFFECTIVENESS MAY INCREASE MINIMUMSTOPPING DISTANCES, POSSIBLY RESULTING IN AN ACCIDENT.

Remedy

REPLACE FRONT BRAKE ROTORS WITH FULL CAST FRONT BRAKE ROTORS.

Open NHTSA investigations

DP96014

DEFECTIVE AIR BAG CRASH SENSOR

CFAS SENT A FOLLOW-UP LETTER ON DECEMBER 12, 1996, TO CHANGE THE INTENT OF THE PETITION TO AIRBAG AGGRESSIVITY AND DEPLOYMENT VARIABILITY.NHTSA RECEIVED THE LETTER ON 12/12/96; ACCORDINGLY, THE PETITION DUE DAY WAS CHANGED TO APRIL 12, 1997.CFAS PETITIONED THE AGENCY TO CONDUCT AN INVESTIGATION TO DETERMINE WHETHER THE AIRBAG CRASH SENSOR AND/OR DEPLOYMENT SYSTEMS FOR THE 1991-92 CHEVROLET CORSICA/BERETTA, 1990-92 FORD TAURUS, AND 1994-96 CHRYSLER MINIVANS ARE DEFECTIVE.CFAS ALLEGE THAT INFORMATION ON LOW SPEED CRASHES HERE OCCUPANTS HAVE SUFFERED FATAL INJURIES SUGGESTS [THAT THE ABOVE VEHICLES] HAVE DEFECTIVE AIRBAG CRASH SENSOR AND/OR DEPLOYMENT SYSTEMS.

Consumer complaints filed with NHTSA

Representative excerpts, cleaned of personal information. These are consumer statements, not verified defects.

MY FORD TAURUS 1991 STATION WAGON LUNGED FORWARD UNCONTROLLABLY AFTER BACKING UP, BRAKING, THEN STARTING TO GO FORWARD. IT WENT AGAINST A WALL, THE BRAKE DIDN'T WORK, THE FRONT OF THE CAR WAS CRASHED, I HAD TO PUT IT INTO PARK TO STOP IT. PLEASE LET ME KNOW IF ANY OTHER CAR SAME MAKE AND MODEL HAS…

Complaint filed with NHTSA · Transmission · December 29, 2003 · crash

THE CONSUMER NOTICED SMOKE IN THE PASSENGER'S COMPARTMENT. WHEN CONSUMER PULLED OVER TO CHECK THE ENGINE IT WAS AN FIRE AT THE TOP OF DRIVER,S SIDE OF THE ENGINE, CAUSE UNKNOWN. DEALER HAS NOT BEEN CONTACTED. *AK

Complaint filed with NHTSA · Engine · fire

THE FLEXIBLE BRAKE LINE IN THE RIGHT REAR FENDER WELL DEVELOPED AN OBSTRUCTION AT THE POINT WHERE AN INTERMEDIATE CLAMP IS INSTALLED TO SECURE IT TO THE STRUT. THIS CAUSED IT TO ACT AS A CHECK VALVE, THEREBY NOT RELEASING THE CALIPER, WHICH CAUSED IT TO OVERHEAT AND SET THE RUBBER COMPONENTS, WHEEL…

Complaint filed with NHTSA · Brakes · May 11, 2000 · fire

WHILE DRIVING ABOUT 20 MPH CONSUMER WENT TO MAKE A TURN, LOST ALL STEERING POWER. VEHICLE VEERED ACROSS THE MEDIAN INTO ONCOMING TRAFFIC. CONSUMER HAD TO HIT THE BRAKES VERY HARD IN ORDER FOR THE VEHICLE TO COME TO A COMPLETE STOP. THE CONSUMER CONTACT THE DEALER, THE DEALER SAID THERE'S NOTHING…

Complaint filed with NHTSA · Steering · August 24, 1998 · crash

THE CONSUMER STATES THAT THE CARRIAGE BOLT HAD BROKEN, CAUSING THE FRAME TO DROP DOWN ON THE STEERING, CAUSING A LOSS OF STEERING. MR RECALL#93V106002 SCC

Complaint filed with NHTSA · Body & Structure · October 9, 2002 · crash

1991 Ford Taurus — common questions

Is the 1991 Ford Taurus reliable?

NHTSA data argues against it: 946 complaints put the 1991 model at #13 of 39 Taurus years, and a defect investigation remains open. It is one of the Taurus years to avoid.

What are the most common 1991 Taurus problems?

According to NHTSA complaint data, the leading problem areas are transmission (280 complaints), engine (147 complaints), brakes (86 complaints).

Does the 1991 Ford Taurus have recalls?

Yes — NHTSA lists 5 recall campaigns affecting the 1991 Ford Taurus. Recall repairs are free at franchised dealers; check the VIN at nhtsa.gov/recalls to confirm the work was done.

Is the 1991 Ford Taurus under NHTSA investigation?

Yes — an investigation remains open (DEFECTIVE AIR BAG CRASH SENSOR). An open ODI action means NHTSA is actively assessing a possible defect.

Which Ford Taurus years should you avoid?

Based on complaint rates and open investigations, the Taurus years to avoid are 1993, 2002, 1995, 2003, 2000, 1994, 2001, 1996, 1999, 1992, 2005, 1997, 1991, 1989, 2013, 1998, 1990. The cleanest record among Taurus years belongs to 1983.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.