VehicleVerdict

2005 Volkswagen Jetta fuel system problems

The 2005 Volkswagen Jetta has 22 fuel system complaints filed with NHTSA — 6% of the year's total, and down from the prior model year.

22

Fuel System complaints

6%

Share of year

0

Crash-involved

2

Related recalls

Fuel System complaints by year

Related recalls

05V305000Fuel SystemJuly 5, 2005 · 39,583 units

Defect

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH A 2.5L GASOLINE ENGINE, A FUEL SUPPLY LINE CLAMP LOCATED IN THE ENGINE COMPARTMENT MAY NOT BE POSITIONED PROPERLY AND COULD CAUSE A FUEL LEAK.

Consequence

FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy

DEALERS WILL INSPECT THE POSITION OF THE ENGINE COMPARTMENT FUEL SUPPLY LINE CLAMP AND, IF NECESSARY, REPLACE THE CLAMP. THE RECALL BEGAN ON JULY 11, 2005. OWNERS MAY CONTACT VW AT 1-800-822-8987.

04V586000Fuel SystemDecember 15, 2004 · 19,284 units

Defect

ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.

Consequence

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY LEAD TO A FIRE.

Remedy

DEALERS WILL REPLACE THE DIESEL PUMP. THE RECALL BEGAN ON FEBRUARY 8, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

What owners report

FUSE BOX ON THE TOP OF THE BATTERY CAUGHT FIRE AND MELTED THE FUSIBLE LINK FROM THE ALTERNATOR TO THE BATTERY CONNECT. GOING AT 40 MILES PER HOUR AND CAR SHUTS OFF, NO BRAKES NO POWER ALL ELECTRICAL SYSTEMS OFF DASH LIT UP LIKE CHRISTMAS TREE. THANK GOD FOR THE DITCH AND THAT WE WEREN'T ON…

Complaint filed with NHTSA · Fuel System · September 1, 2015 · fire

Common questions

How many fuel system complaints does the 2005 Volkswagen Jetta have?

NHTSA has 22 complaints about the 2005 Volkswagen Jetta fuel system — 6% of all complaints filed for that model year.

Are there recalls for the 2005 Volkswagen Jetta fuel system?

Yes — 2 NHTSA recall campaigns for this model year are tied to the fuel system: 04V586000, 05V305000.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.