VehicleVerdict

2004 Volkswagen Jetta fuel system problems

The 2004 Volkswagen Jetta has 39 fuel system complaints filed with NHTSA — 13% of the year's total, and up sharply from the prior model year.

39

Fuel System complaints

13%

Share of year

1

Crash-involved

1

Related recalls

Fuel System complaints by year

Related recalls

04V586000Fuel SystemDecember 15, 2004 · 19,284 units

Defect

ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.

Consequence

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY LEAD TO A FIRE.

Remedy

DEALERS WILL REPLACE THE DIESEL PUMP. THE RECALL BEGAN ON FEBRUARY 8, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

What owners report

FUEL GAUGE MALFUNCTIONED. IT INDICATED GAS TANK WAS FULL WHEN IT WAS ACTUALLY EMPTY. CONSUMER RAN OUT OF GAS ON THE FREEWAY, AND WAS REAR ENDED AT AN INTERSECTION.*AK

Complaint filed with NHTSA · Fuel System · crash

Common questions

How many fuel system complaints does the 2004 Volkswagen Jetta have?

NHTSA has 39 complaints about the 2004 Volkswagen Jetta fuel system — 13% of all complaints filed for that model year.

Are there recalls for the 2004 Volkswagen Jetta fuel system?

Yes — 1 NHTSA recall campaign for this model year is tied to the fuel system: 04V586000.

Related

Based on NHTSA ODI data through June 2026. Complaints are consumer-reported and unverified. Updated July 5, 2026.

Compiled by Sharon Ben-Moshe, Founder.